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X-ray Thickness Gauge for Aluminium Twin-Roll Caster
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Product Overview
The X-ray Thickness Gauge for Aluminium Twin-Roll Caster is a high-precision, non-contact online measurement system specifically designed for continuous aluminium casting and rolling production lines.
The system enables real-time, continuous thickness monitoring without stopping the production line, ensuring stable product quality, optimized process control, and improved production efficiency. It is widely used in aluminium strip casting workshops where continuous operation and high measurement accuracy are essential.
By replacing traditional off-line or manual inspection methods, the system effectively eliminates production interruption, reduces scrap rate, and enhances process transparency.
Key Features
High-Precision X-ray Measurement
Advanced X-ray absorption measurement principle
High resolution and repeatability
Accurate detection of micro thickness variations
Stable performance under high temperature and dusty environments
Real-Time Continuous Monitoring
24/7 online thickness measurement
Instant feedback to control system
Supports closed-loop Automatic Gauge Control (AGC)
Non-Contact Measurement
No mechanical contact with strip surface
No risk of surface damage
No sensor wear
High-Speed Performance
Suitable for high-speed casting and rolling lines
Maximum measurement speed up to 5 m/s
Intelligent Data Processing
High-performance industrial processor
Millisecond-level data acquisition and response
Real-time thickness trend analysis
Automatic alarm for thickness deviation
System Configuration
X-ray source unit
High-sensitivity detector unit
Measuring frame (C-frame or customized structure)
Industrial control cabinet
Data acquisition & processing system
HMI interface & monitoring software
Radiation shielding & safety interlock system
Technical Performance
Item Specification Measurement Principle X-ray Absorption Measurement Mode Online Continuous Measurement Accuracy Up to ±0.5 mm (wide range) High-Precision Mode Up to ±0.01 mm (narrow range) Maximum Strip Width Up to 4 meters Maximum Speed 5 m/s Response Time Millisecond level Detection Rate ≥95% (verified by sampling inspection) Technical parameters can be customized according to customer requirements.
Application Scope
Aluminium twin-roll caster
Aluminium casting & rolling lines
Continuous aluminium strip production
Non-ferrous metal strip production
Advantages for Aluminium Producers
Stable thickness control across full strip width
Reduced deviation and improved uniformity
Lower scrap and rework rate
Increased production efficiency
Data support for intelligent manufacturing
Safety & Compliance
Fully shielded X-ray system
Multi-level radiation safety interlock
Compliant with international industrial radiation safety standards
Safe operation for production personnel
Customization & Technical Support
The system can be customized based on:
Strip thickness range
Strip width
Line speed
Communication protocol
Integration with existing PLC / AGC systems
We provide professional installation guidance, commissioning support, and long-term after-sales service.
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Economic Development Zone , Gongyi, China.
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